Economic Value of Pellet Mill and Hammer Mill in Feed Production

Feed pellet mill and feed hammer mill are the key equipment in feed production. Their function and disposition directly determine the value of feed production line. Under the same formula and technology, he who can improve the comprehensive efficiency of the feed pellet mill and hammer mill, will win direct economic benefits for the feed plant. Therefore, how to develop the biggest function of the feed hammer mill and pellet mill, reduce the production cost of tons, increase the feed production yield and the quality of feed becomes a problem that every feed producer needs to solve.

Advantages of the hammer mill:

Can addapt to different raw materials and different fineness requirements.
For producing the same raw material of different fineness, it saves more power.
The feed hammer mill runs smoothly and safely. It is sealed clean and sanitary, has low failer rate. Its wearing parts like sieve plate and hammers have long service life. The machine is easy to operate and maintain.

Advantages of feed pellet mill:

By equipping corresponding animal feed processing technology (temperature and moisture conditioning and ring die compression ratio), the feed pellet mill can meet the requirements of feed pelletizing (granulating) of different materials and different formulas.
Under the same formula and feed specifications, the feed pellets produced by ABC feed pellet mill has higher yield, lower powder ratio, better appearance (the cut rate, the uniform thickness, the same length), better stability and feeding result compared to those from other suppliers.
It has smooth and steady operation, all joints are higient sealed. The failure ratio is low, ring die and roller has long working life. It is highly efficient and easy to maintain.

Hammer mill in complete feed production line

Pellet mill in complete feed production line

What are the economic benefits the feed hammer mill and feed pellet mill can bring to users?

The innovative design of the rotor assembly of hammer mill increased by two degrees compared with the original G6.3 level balancing accuracy. Starting from the crusher, the amplitude of the fuselage is less than 0.2um during the main shutdown.
With the innovative design of crushing chamber of the hammer mill, the efficiency of corn rough comminution (Ф3 sieve plate) is increased by 20-30%, and the efficiency of corn fine comminution (1 - 1.2 sieve plate) is increased by 40-70%, thus the power consumption of the hammer mill crusher is greatly reduced. A 160KW hammer mill can save electricity for about $16000 a year (the price is depended in China).
The inventive design of the feed pellet mill conditioner: the tempering time of the single section ordinary conditioner is increased by more than 50%, reaching 50-80 seconds; for making poultry and livestock feed, the conditioning temperature reaches 85-90℃; for making fish feed pellets, it reaches 90-95℃; for making shrimp feed, it reaches 100-110℃, which guarantee the curing and feeding effect of all kinds of feed.
The transmission system of feed pellet mill with inventive design can increase 15% productiity compared to those with the same power, and the feed quality is much better.
The configuration of the feeding volume and conditioning temperature of the feed pellet mill, the configuration of automatic control system of the working current and the fault alarm system, improve the granulation efficiency by 10%, and ensure the stability and reliability of the feed pellet mill operation.

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